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所謂三(san)級點(diǎn)(dian)檢,就(jiu)是(shi)崗位(wei)化(hua)工、專業(yè)(ye)維修(xiu)人員(yuan)、技術(shù)管(guan)理人(ren)員,使用智能化(hua)檢測儀器,按(an)照既(ji)定周期(qi)、點(diǎn)檢路線和(he)相關(guān)(guan)標(biāo)(biao)準(zhǔn)(zhun)規(guī)定(ding)執(zhí)行點(diǎn)(dian)檢(jian)工(gong)作。在點(diǎn)檢過程發(fā)現(xiàn)(xian)異(yi)常情(qing)況(kuang)或(huo)設(shè)備(bei)隱(yin)患時(shí),根據(jù)(ju)現(xiàn)場實(shí)際情況(kuang)能馬上(shang)處(chu)理(li)的應(yīng)(ying)及(ji)時(shí)(shi)處(chu)理并記(ji)錄(lu)點(diǎn)(dian)檢(jian)隱(yin)患記錄表,不能(neng)馬上(shang)處(chu)理的,通(tong)過智(zhi)能(neng)點(diǎn)檢儀傳送(song)異常(chang)數(shù)(shu)據(jù)或文(wen)字(zi)記(ji)錄到(dao)管(guan)理(li)平臺(tai),逐(zhu)級上報(bào)并(bing)制定檢(jian)維(wei)修策略,并告知(zhi)崗位人員(yuan)做好(hao)相(xiang)應(yīng)(ying)措(cuo)施。
?2020年(nian)3月份(fen),公司已在(zai)動(dong)力分廠鍋(guo)爐(lu)、給(gei)水(shui)泵崗位,尿(niao)素分廠合(he)成、三(san)尿素(su)工(gong)段(duan)推行了(le)三(san)級(ji)設(shè)(she)備(bei)點(diǎn)檢(jian)。在提高設(shè)(she)備運(yùn)維(wei)管理水平,降低(di)設(shè)(she)備(bei)故(gu)障率(lv)方(fang)面取(qu)得了(le)初步(bu)成(cheng)效(xiao)。
今年是(shi)公司智(zhi)能化(hua)工(gong)廠(chang)開局之(zhi)年,針(zhen)對(dui)前期(qi)設(shè)備(bei)三級(ji)智能(neng)點(diǎn)檢存(cun)在的(de)問題,機(jī)(ji)械動(dong)力(li)部提(ti)早(zao)介入,在(zai)公司(si)范圍(wei)內(nèi)(nei)縱(zong)深推進(jìn)(jin)設(shè)備點(diǎn)(dian)檢工作,精(jing)細(xì)(xi)設(shè)備管理(li),提高工(gong)作(zuo)效(xiao)率(lv),保(bao)障安(an)全生(sheng)產(chǎn)。
?首先,提高現(xiàn)有(you)點(diǎn)檢(jian)儀器(qi)的完好(hao)率(lv)。因(yin)原有(you)點(diǎn)檢儀使用(yong)時(shí)間(jian)已久,個(gè)別(bie)存(cun)在(zai)信號(hao)線(xian)破(po)損(sun)、探(tan)頭(tou)失靈(ling)、信(xin)號(hao)不穩(wěn)等(deng)情(qing)況,機(jī)動(dong)部近(jin)期經(jīng)全(quan)面排查(cha)登(deng)記(ji),并(bing)聯(lián)系設(shè)(she)備(bei)點(diǎn)(dian)檢(jian)平(ping)臺(tai)運(yùn)營商—中聯(lián)(lian)國(guo)際工(gong)程(cheng)管理有限公司人員來(lai)廠(chang)對故(gu)障點(diǎn)檢儀損(sun)壞(huai)情(qing)況進(jìn)行(xing)集(ji)中(zhong)鑒定,確(que)認(rèn)是否有修(xiu)復(fù)(fu)價(jià)值,對于(yu)沒有(you)修(xiu)復(fù)價(jià)值(zhi)的(de)做(zuo)報(bào)廢(fei)處置(zhi),重(zhong)新(xin)采購(gou),對(dui)于有(you)修復(fù)(fu)價(jià)值的(de),該(gai)公司盡(jin)快(kuai)給予處理(li),全(quan)面(mian)滿(man)足生產(chǎn)維護(hù)所(suo)需。
其次,持續(xù)(xu)推進(jìn)(jin)點(diǎn)(dian)檢,擴(kuò)(kuo)大受檢(jian)設(shè)(she)備范(fan)圍。針(zhen)對BDO分(fen)廠(chang)運(yùn)(yun)轉(zhuǎn)(zhuan)設(shè)備多、工(gong)段布局分散(san)、設(shè)備(bei)管(guan)理(li)基礎(chǔ)薄(bao)弱(ruo)等問(wen)題(ti),9月(yue)3日(ri)在BDO分廠召開專(zhuan)題會(hui),就(jiu)下一(yi)步設(shè)(she)備點(diǎn)檢推進(jìn)(jin)實(shí)施的具體范(fan)圍(wei)、方(fang)案進(jìn)(jin)行(xing)集中交(jiao)流,最終(zhong)達(dá)(da)成(cheng)共(gong)識(shi),決定在加(jia)氫(qing)、炔化工段開始試點(diǎn)(dian),推進(jìn)三級(ji)點(diǎn)(dian)檢(jian),點(diǎn)(dian)檢范圍涉及AA、A類60余臺設(shè)備(bei),并(bing)對點(diǎn)(dian)檢(jian)儀(yi)配置數(shù)(shu)量做了初(chu)步(bu)統(tǒng)(tong)計(jì)。
通(tong)過持續(xù)(xu)推(tui)進(jìn)(jin)三級(ji)點(diǎn)(dian)檢,對準(zhǔn)(zhun)確(que)掌握生產(chǎn)(chan)設(shè)備的運(yùn)行狀(zhuang)況,開展(zhan)預(yù)防維修,減(jian)少(shao)設(shè)(she)備(bei)事(shi)故(gu)發(fā)(fa)生(sheng),保證生產(chǎn)安(an)全穩(wěn)(wen)定高(gao)效運(yùn)(yun)行(xing)具(ju)有重要(yao)意義。(機(jī)(ji)械動力部???劉江涌(yong))
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